Multi-Lane Cup Filling & Sealing machine made by EDELSTEIN for the liquid filling application worldwide in the field of Beverage, Chemicals, Cosmetics, Beauty and Household products such as jelly, pudding, set yogurt, mouth wash, coffee, juice, face cream, exsitcative etc. 

Multi-line design for plastic container like cup, tray to filling powder, liquid, viscosity for food packaging, dairy packaging , hardware products packaging application. Custom design is available for individual application.

Multi-Lane Cup/Tray Sealing-Filling Machines

Multi-lane cup/tray sealing-filling machines with heat sealing function are advanced packaging systems designed to efficiently seal and fill multiple cups or trays simultaneously. The following technical essay aims to provide a comprehensive overview of these machines, including their features, characteristics, functions, operation, advantages, and limitations. With their high-speed production capabilities and integrated sealing and filling functions, multi-lane machines are well-suited for high-volume packaging operations in various industries.

Features:

• Multi-Lane Configuration: These machines feature multiple lanes or tracks, allowing for parallel sealing and filling of multiple cups or trays simultaneously.
• High-Speed Production: Designed for high-volume production, multi-lane machines offer fast and efficient packaging processes, maximizing productivity.
• Customizable Design: The machines can be tailored to accommodate different lane configurations and meet specific production requirements.
• Integration Capabilities: Multi-lane machines often incorporate additional functions such as filling, labeling, and capping to streamline the packaging process.
• Versatile Compatibility: They can handle a wide range of cup and tray sizes, materials, and product types, providing flexibility in packaging options.

Characteristics:

• Lane-based Operation: Each lane operates independently, allowing for simultaneous sealing and filling operations.
• Precise Sealing Control: Advanced sensors and controls ensure accurate sealing parameters, such as temperature, pressure, and sealing time, for consistent and reliable results.
• Efficient Material Handling: Integrated conveyors or indexing systems transport cups or trays through the lanes smoothly and precisely.
• Automated Functions: Multi-lane machines often feature automated cup or tray feeding, filling, and sealing processes, minimizing manual intervention.

Functions:

• Sealing: The machines employ heat sealing technology to create secure and airtight seals on cups or trays. Precise control of sealing parameters ensures consistent and reliable sealing quality.
• Filling: Integrated filling systems accurately dispense the desired quantity of product into each cup or tray, ensuring precise and consistent filling levels.
• Capping (optional): Some multi-lane machines can incorporate capping stations to apply caps or lids onto sealed cups or trays, providing complete packaging solutions.

Operation:

• Cup/Tray Feeding: Cups or trays are automatically fed into each lane through a conveyor system or indexing mechanism.
• Sealing and Filling: Each lane operates independently to seal and fill the cups or trays. Heat sealing mechanisms create secure seals, while filling systems dispense the desired product quantity.
• Discharge and Packaging: Sealed and filled cups or trays are discharged from each lane for further processing, such as labeling, cartoning, or palletizing.

Advantages:

• Increased Productivity: Multi-lane machines can handle multiple cups or trays simultaneously, resulting in higher production rates and improved efficiency.
• Space and Labor Savings: By consolidating sealing and filling operations into a single machine, multi-lane systems reduce the need for multiple machines and operators, saving valuable space and labor costs.
• Enhanced Process Control: Advanced sensors and controls ensure consistent sealing and filling parameters, minimizing product wastage and ensuring product integrity.
• Versatility and Customization: Multi-lane machines can accommodate various cup and tray sizes, materials, and product types, providing flexibility in packaging options.
• Streamlined Workflow: Integration of sealing, filling, and optional capping functions simplifies the packaging process and reduces the need for additional equipment.

Limitations:

• Initial Investment: Multi-lane machines typically involve higher initial capital costs compared to single-lane or manual machines.
• Complexity: These machines require proper setup, calibration, and maintenance. Skilled operators are necessary to ensure optimal performance.
• Changeover Time: Adjustments and changeovers may be required

Applications:

What are the most popular applications of Cup Packaged goods with Multi-Lane Cup Filler-Sealer?

The high productivity requirement of food, beverage, sweets production line are are the most popular to use Multi-Lane Cup Filler-Sealer.

Cups and trays are common packaging formats for a wide range of products across various industries. Here are some examples:

• Food:  Tofu (soybean curd), yogurt, pudding, fruit cups, jelly, sauces, dips, soups, noodles, salads, snack cups, butter, honey, jam, bakery products, etc.
• Beverage: water, juice, tea, coffee, smoothies, iced drinks, energy drinks, ice cube etc.
• Sweets: jelly, pudding, candies, chocolates, gummies, mints, etc.
• Daily chemicals: liquid soaps, shampoos, conditioners, lotions, creams, etc.
• Pharmaceutics: tablets, capsules, powders, syrups, etc.
• Cosmetics and personal care: lip balms, mascaras, eyeliners, nail polish, hair dye, etc.