Waterfall Lifting type Bottle Unscrambler 

Waterfall type bottle unscrambler including integrated bottle storage tank, sorter and orientation feeder made by Edelstein to coordinate with related filling & capping systems as a automaton line. The centrifugal unscrambling machine is equipped with a optional vacuum system on feeding mechanism especially to have much stable loading motion for light PET bottle in high speed movement. Easy change over design is friendly adjusting for different bottle width with less exchanging time and lower skill difficulty required and is ideal to be applied in the field of Beverage, Chemicals, Cosmetics, Beauty and Household products. 

Waterfall  type Bottle unscrambler with bottle storage tank, sorter and orientation feeder made by Edelstein to coordinate with related filling, sealing & capping systems as a automaton bottling line to be applied in the field of Beverage, Chemicals, Cosmetics, Beauty and Household products. 

A versatile range of bottle unscramblers that allow multiple container formats to be carefully sorted and orientated in a single machine system.

EDELSTEIN'S bottle unscrambling machines (Bottle Sorting Machines) are designed to offer an perfect combination of quality, reliability and precision.

The complete bottle unscrambler indcluding:

• Cotainer Storage Tank with orintation function
• Bottle Feeding conveyor
• Bottle Sorting device
• Bottle discharge deivce

Applications of the complete range of various type of bottles:

• Softdrink Bottles
• Food stuff Bottles
• Personal care products
  
• Hygienic containers

Lifting Bottle Unscrambler:

A lifting bottle unscrambler is a type of bottle sorting and orienting machine used in packaging lines to efficiently feed and align bottles before further processing. It employs an elevator system to lift bottles from a bulk supply and delivers them to the orienting mechanism.

Operation:

• Bottle Loading: Bottles are loaded into a bulk supply hopper or container.
• Lifting System: The lifting mechanism, typically an elevator or conveyor belt, raises the bottles from the bulk supply to a higher level.
• Bottle Delivery: The lifted bottles are transferred to the orienting mechanism or sorting conveyor.
• Orienting: The bottles undergo orientation, ensuring they are positioned in the desired direction for downstream processes.

Advantages:

• Controlled Bottle Flow: The lifting system provides a regulated and consistent flow of bottles, preventing bottlenecks and optimizing line efficiency.
• Flexibility: Lifting bottle unscramblers can handle a wide range of bottle sizes and shapes, making them versatile for various packaging applications.
• Improved Ergonomics: By automating the bottle feeding process, lifting unscramblers reduce manual handling, minimizing operator strain and improving workplace safety.

Limitations:

• Equipment Size: Lifting unscramblers may require more vertical space compared to other types of unscramblers, which should be considered during line layout and installation.
• Mechanical Complexity: The elevator mechanism adds complexity to the machine, requiring proper maintenance and occasional adjustments to ensure smooth operation.

Orientation Concept:The primary goal of the lifting bottle unscrambler is to deliver bottles to the orienting mechanism in the correct position and orientation. The orienting mechanism can vary based on the specific machine design but often includes features such as channels, guides, or conveyor belts that align and position the bottles as needed. The lifting action of the machine ensures a controlled and continuous flow of bottles, preventing jams and allowing for efficient downstream processes.

Overall, the lifting bottle unscrambler is a reliable and efficient solution for bottle orientation and feeding, providing improved automation and productivity in packaging lines.

Aiming at the demand of bottle unscrambling machine, this is because in the process of bottling production line, the empty bottles will be put into the production process of bottle rinsing, filling and capping first, but usually the empty bottles enter the filling machine and capping machine through the conveyor The state of these bottles conveyed into these bottling machines are accepted as specific position and orientation, at least the bottles must be standing instead of dumped and scattered on the conveyor belt. However, a large amount of empty bottles will be manually placed and stood on the conveyor belt, which is indeed a very large manpower load. Therefore, if the normal production speed is used, the automatic bottle unscrambling method will be adopted instead of manual placement, so that the whole batch of scattered bottles can be automatically and sequentially stood on the conveyor belt through the automatic bottle unscrambling machine. The sequence enters into the bottle washing machine, filling machine, capping machine and other bottle equipment for production.